Thread regarding Ford layoffs

Ford craters in supplier scoring. Another Liz Door accomplishment.

Going to make on demand price reductions on EV’s a challenge Liz.

“The primary driver behind the largest WRI point gains is sharing risk and cost in an equitable manner while relentlessly pursuing cost reduction,” says Plante Moran automotive and mobility consultant Dave Andrea.

Toyota again earns the highest score and Ford drops sharply in the Plante Moran consultancy’s annual North American Automotive OEM - Supplier Working Relations Index (WRI) Study that evaluates relations between six U.S. automakers and their suppliers.

Five of the six automakers scored higher this year than in 2023, led by Toyota with 368. Honda was second with a score of 344, followed by General Motors (299) and Nissan (255). Ford dropped 22 points to 197, its fourth consecutive year of decline, while Stellantis gained seven points but again finished last with 152.

Toyota and Nissan both raised their scores by 30 points from 2023, more than any other automaker; Toyota’s 368 was its highest score since 2007, when it reached 415. Honda’s 344 was its highest mark since at least 2014.

The Working Relations Index measures the total commercial relationship on a X-X-point scale, based on perceived trust, timely communication, mutual profit opportunity, assistance and a reduction in friction in suppliers’ dealings with automakers, Plante Moran says.

“With all the challenges and conflicts facing suppliers this past year, it’s not surprising that some automakers dropped even further in their scores. But what might be surprising to some is that several automakers improved their scores significantly during the past year,” says Dave Andrea, Principal in Plante Moran’s Strategy and Automotive & Mobility Consulting Practice. “This shows that piece price economics alone is not what drives the automakers’ WRI score but that the score also reflects the tangible and intangible costs to serve the OEMs.

Dave Andrea Plante Moran.jpg“The primary driver behind the largest WRI point gains is sharing risk and cost in an equitable manner while relentlessly pursuing cost reduction,” says Andrea. “This will enhance the mutual long-term financial and innovative capability of the customer and the supplier. OEMs doing this best integrate their suppliers into their corporate strategy and keep WRI-related principles front and center in their dealings."

Toyota, Honda and GM all see suppliers as essential components of their success, Andrea says. Those three automakers are rated highest in maintaining fairness with their suppliers in a time of upheaval marked by the transition to electric vehicles and supply-chain disruptions, he says.

Ford saw its score drop by 70 points since 2014 as it continued to be plagued by negative perceptions, Andrea says. Going “all-in” on EVs by creating the Model E business division has led to “a lot of organizational churn, a lot of internal confusion,” he says.

The Dearborn, MI, automaker’s WRI score also reflects the influences of engineering, manufacturing and product development on supplier relations, the consultant says.

The three top-scoring automakers also were perceived as communicating most transparently with their suppliers, Andrea says. The six OEMs’ overall WRI scores, led by Toyota, corresponded exactly to their ratings for timely communication.

“Neither side knows the market, so when issues come up it’s like one party doesn’t always have to win,” Andrea says. The highest-scoring automakers make a concerted effort to include suppliers in their strategies and create expectations for a reasonable return on investment, he says.

Plante Moran conducted the 24th annual Working Relations Index Study from mid-February to mid-April, surveying 696 executives from 429 Tier 1 suppliers serving Ford, GM, Honda, Nissan, Stellantis and Toyota. The executives rated their relations with their automaker customers across eight major purchasing areas broken down into 20 commodity areas.

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Post ID: @OP+1sC6x3Gh

10 replies (most recent on top)

Ford Purchasing globally is absolutely worthless. They have no remaining talent whatsoever. PD Engineering folks often know way more than them. Ford India and Ford Mexico Purchasing has no clue either. The ship is sinking. There is no chance in he-l they make any of their cost targets for 2024. Suppliers are telling Ford Buyers to go pound sand. Can’t blame them either.

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Post ID: @4eyy+1sC6x3Gh

Toyota is sitting on the cat seat every year since 1990.

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Post ID: @2xrz+1sC6x3Gh

Guys, Liz wants you all to please submit your time cards.

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Post ID: @1csg+1sC6x3Gh

What I’ve seen: supplier technical fk ups and not punished but one request by the supplier to get an inflationary adjustment and the supplier is desourced/kicked out - why do we always do things a backwards

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Post ID: @1yff+1sC6x3Gh

Well, I know for a fact that my management team loves loves loves to make unreasonable demands from suppliers without warning. They act as if suppliers only serve Ford and no one else, making unreasonable demands, and then threatening and posturing. It's literally embarrassing to be a part of it sometimes. Reminds me of Ford in the early 2000's.

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Post ID: @srf+1sC6x3Gh

Didn’t take Liz to react. New program should be called “Enrage” as no supplier believes or trusts Ford Purchasing.

All programs are the same: quoted volumes grossly overstated, price too high, any issue is deemed supplier quality and debited.

You have earned your reputation Ford.

The COVID-19 pandemic had a tremendously destructive impact on Ford – not to mention many of its peers and companies in other industries – one that continues to perpetuate to this very day, particularly in regards to supply chain issues. Even after making numerous executive changes and taking steps to mitigate these impacts, Ford has seen its rankings in the Plante Moran North American Automotive OEM – Supplier Working Relations Index (WRI) Study decline over the past few years, shedding more points than any other U.S.-based automaker and landing in next to last place for 2024. Now, shortly after Ford asked suppliers for help in regard to finding cost savings for EV components, the automaker has launched a new supplier program aimed at improving relations, according to Automotive News.

As it works to improve communication with suppliers and address quality and cost concerns, Ford is ditching its Aligned Business Framework, which it has used since 2005, according to Liz Door, the company’s chief supply chain officer. That program was initiated with the intentions of handing out long-term contracts to a smaller group of suppliers in exchange for more details pertaining to their production capabilities and finances.

That program is being replaced with what FoMoCo calls Engage, which aims to round up more suppliers, make communications deliberate and goal-oriented, and measure performance based on quality, cost, and delivery metrics, according to Door. Engage will lead to more meetings, in-person visits, and business reviews with suppliers, all with an increased focus on advanced product quality planning.

“It’s absolutely paramount that we have strong relationships with our supplier partners,” Door said. “Those interactions, they have to be quality interactions and they have to be focused on execution and collaboration and getting things done in a timely manner. We get ideas around feature content, reduction in mass and materials perhaps that we’re using that may not be aligned with the industry. There’s lots of different ways to do value engineering. Ultimately the win-win is when we find a mutual benefit with the suppliers.”

We’ll have more on Ford’s supplier relations soon, so be sure and subscribe to Ford Authority for continuous Ford news coverag

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Post ID: @mge+1sC6x3Gh

I've worked at Whirlpool (LD's prior employer) and I can tell you the approach is very similar (re: pulling teeth).

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Post ID: @wri+1sC6x3Gh

As an employee at a supplier, I can tell you that Ford is THE single most hated OEM in the industry. Bar none.

Just getting Ford to pay an invoice is like pulling teeth.

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Post ID: @xra+1sC6x3Gh

I think it's a little too soon to put this on Liz's shoulders. However, I don't think she will be able to change much anyway, even after a couple/few years. Ford went old school with this hiring and that's what we're getting.

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Post ID: @gjl+1sC6x3Gh

Ford's supplier philosophy is and always has been. Suppliers are the enemy and Ford must win and suppliers must lose on every contract.

Ford is a slowly dying company plagued by a never-ending stream of terrible leadership making terrible decisions.

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Post ID: @gdw+1sC6x3Gh

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